Quality Assurance Monitor
Overall rating: (N/A)
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Inspects and tests assembled motor vehicle, components, and
parts as vehcile and subassemblies proceed through stages of
assembly process, performing any combination of following tasks,
to assure that assembly work and materials meet establishment
and regulatory standards, using conventional and electronic test
equipment and machines: Pries welded surfaces of vehicle body
apart to observe welded seams and compare characteristics of
spot welds with standards. Conducts nondestructive ultrasonic
tests on unpainted vehicle body to assure that production
welding standards have been met. Inspects vehicle subassemblies
and parts received from suppliers to detect substandard
materials prior to distribution to assembly line.
Inspects
painted vehicle to deetct defects in painted surfaces.
Measures
gaps between vehicle doors, deck lid, hood, and body, and
flushness of parts to vehicle body.
Measures force required to
close vehicle doors and deck lids, operate door-opening buttons,
and turn key in doors and deck lid lcoks. Verifies predetermined
torque settings on bolts and nuts used to asesmble parts,
subassemblies and vehicle body. Verifies and calibrates setting
of pneumatic powered and hand torque wernches.
Inspects trim
parts and components of vehicle body, such as molding,
instrument control panel, wire harnesses, and seat belts.
Inspects and tsets chassis parts and components, such as engine
and transmission and suspension, brake, and exhaust systems.
Functionally tests electrical and mechanical systems of
completed motor vehicle.
Drives completed vheicle on test track
to determine origin of wind noise, squeaks, and rattles.
Records
results of individual observations and tests, using printed
grahpic and written forms, electronic data collecting equipment,
or keyboard of central computer system. Reviews overall quality
of vehicle leaving one stage of production prior to entering
next or final stage. Observes assembly and quality assurance
process to trace cuase of production defects, and confers with
production and quality assurance workers and supervisors, and
engineering personnel to resolve issues. Attends meetings to
obtain and discuss report of production defects observed and
recorded by quality audit personnel (centralized auditing unit),
for later discussion with department workers and supervisor.
Corrects substandard work or replaces defective parts, using
handtools and power tools. May work as member of quality
assurance group (team) and be assigned diffreent work stations
as monitoring needs require. May be designated according to
stage of assembly process as Quality Assurance Monitor, Body
(auto. Mfg.); Quality Assurance Monitor, Chassis (auto. Mfg.);
Quality Assurance Monitor, Final (auto. Mfg.); Quality Assurance
Monitor, Trim (auto. Mfg.).
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Quality Assurance Monitor
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